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Types and applications of gear quenching equipment

Types and application analysis of gear quenching equipment
 
The gear quenching equipment, also called the high frequency gear heating machine. As the name implies, it is a kind of machine that heats the gear. So, what is the use of gear heating and quenching equipment? What types of gear heating and quenching equipment? What are the uses? Below, for a brief introduction.

First, the gear heating machine
A gear heating machine is one of the induction heating machines. It is a heating tool that specializes in heating gears. It is also possible to heat other workpieces.

Second, the characteristics of gear heating and quenching equipment

1, using IGBT as the main device, full-bridge inverter; 满负荷 load continuation rate design, continuous 24 hours of uninterrupted work.

2. The protection function is perfect and the reliability is high; the equipment is small in size, light in weight, convenient in installation and operation, and simple in operation method.

3, using digital frequency automatic tracking and multi-channel closed-loop control, there is a problem with immediate alarm shutdown.

4. In the current situation of increasing environmental protection, it will replace the heating methods such as oxy-acetylene flame, coke oven, salt bath furnace, gas furnace and oil furnace.

5, remote control and matching infrared temperature measurement, automatic temperature control, improve heating quality and simplify the operation of workers.

Third, the application of gear heating and quenching equipment
Gearbox



1. Welding of diamond cutter head, welding of carbide saw blade and high frequency welding of diamond cutter, grinding tool and drilling tool.
2. Welding of carbide tools for machining. High-frequency welding of cutting tools such as turning tools, planing knives, milling cutters, and reamer.
3, welding of mining tools, such as "one" word bit, column tooth bit, dovetail coal bit, riveting bit, all kinds of coal mining machine picks, various types of roadhead picks welding.
4. Welding of woodworking tools, such as high-frequency welding of various woodworking planers, milling cutters and various woodworking drill bits.

Reducer gear

1. Hot rolling of various twist drills.
2, standard parts, fasteners, such as high-strength bolts, nuts and so on.
3. Heating of tempering, forging, extrusion, etc. of brazing steel and brazing tools.

Mining machinery gear

1. Heat treatment of various hardware tools and hand tools. Such as pliers, wrenches, screwdrivers, hammers, axes, etc.
2. High-frequency quenching treatment of various auto parts and motorcycle parts. Such as: crankshaft, connecting rod, piston pin, crank pin, sprocket, camshaft, valve, various rocker arm, rocker shaft; various gears, spline shaft, transmission half shaft, various small shafts in the gearbox , high-frequency quenching treatment of various forks.
3. High-frequency quenching treatment of gears, shafts, etc. on various power tools.
4. Heat treatment of high frequency quenching of various hydraulic components and pneumatic components. Such as the column of the plunger pump.
5. The rotor of the plug and rotor pump; the quenching treatment of the reversing shaft on various valves and the gears of the gear pump.
6. Heat treatment of metal parts. Such as various gears, sprockets, various shafts, spline shafts, pins and other high-frequency quenching treatment.
7. Quenching treatment of machine bed rails in the machine tool industry.
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